AUTOMATION

The complete cheese dairy automation
from a single source

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Bedienpanel zur Steuerung eines Salzbad-Systems in einer industriellen Anlage für Käse- und Milchverarbeitung

Kalt provides comprehensive automation solutions for the entire cheese production process, from milk reception and cheese production to ripening. As a Swiss specialist in cheese production technology, we combine mechanical precision with state-of-the-art control technology.

Within the Advaton FoodTec Group, Kalt and Staedler Automation combine their expertise. This enables us to deliver fully integrated solutions from a single source, covering everything from mechanical equipment and PLC control systems to digital production monitoring.

Icon Hocheffiziente Bedienung

Higher efficiency and equipment utilization

Consistent product quality and hygiene

Flexibility for every business size

Future-proofing through retrofitting and upgrades

Compliance & safety standards

Tailor-made solutions for every cheese dairy, from standard modules to complex custom-built systems.

A centralized recipe management system ensures consistently high product quality across all machines. Pre-programmed recipes are available and you can create your own recipes at any time.

A central naming and labeling system for all elements in a cheese control system allows quick identification of the components. All pumps, valves and sensors are named uniformly and can be quickly identified via the visualization as well as on the component.

A record of the process steps performed allows the entire process to be tracked. A connection to the cheese ERP system enables complete synchronization of the orders.

Automated control, monitoring and optimization of entire production lines ensure consistent quality, efficiency and hygiene.

With modern robotics solutions and automated guided vehicles (AGVs), we enable gentle, hygienic and fully automated product handling.

Mobile Robotik in Käsereien von Staedler Automation und Kalt Maschinenbau AG

We modernize the control systems of your existing machines and equipment to sustainably improve efficiency and ensure long-term operational reliability.

Modernisierung der Steuerung in einer Grosskäserei
ADVATCON illustration of the digital cheese factory

Modernized Control System

Customer:Large cheese dairy in Switzerland
Services:The existing cheese dairy control system was replaced with a modern, future-proof automation solution and seamlessly integrated into existing and new plant components. Production processes from milk reception to the brine bath were centrally networked and automated.
Result:Reduced wastewater, optimized energy consumption, increased production efficiency and greater flexibility to meet future requirements.

Complete Process Control

Customer:Small cheese dairy in Switzerland
Services:Design, development and commissioning of the complete process control system, including PLC and HMI engineering as well as electrical schematics.
Result:Automation from milk reception to the brine bath, with a centralized process control system and a clear TAG ID structure for greater efficiency and simplified troubleshooting.

New Plant Control System

Customer:Cheese dairy in Germany
Services:Complete process automation of the cheese dairy and machine control systems for filling, cheese pressing, mould handling and mould storage were implemented centrally and interconnected. The project also included electrical engineering, software engineering and the supply and integration of control and operator systems.
Result:Integrated automation and centralized process control create an efficient, future-proof cheese dairy with a high level of transparency, operational reliability and flexibility.

Does Kalt offer complete cheese dairy automation?

Yes, Kalt implements centralized control systems for the entire process – from milk reception and milk treatment to cheese production. This includes customized solutions developed by our engineering team in collaboration with Staedler Automation. Robotics and automated guided vehicles (AGVs) further expand our portfolio, enabling efficient and scalable automation.

Kalt uses Siemens touch panels with user-friendly software, recipe managers for pre-programmed and custom recipes and centralized recipe management to ensure consistent quality across multiple machines.

Yes, international 24-hour support is available in the event of malfunctions. Kalt also provides regular maintenance on request.

How does Kalt integrate robotics into cheese production?

By combining expertise with Staedler Automation, Kalt offers comprehensive know-how in robotics, process automation and the integration of entire production processes – for example, in mould, cheese and brine bath logistics.

Does Kalt also automate maturing rooms?

Yes, Kalt maturing rooms can be expanded modularly and are compatible with robotic systems.

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